The Meager Beginnings of the Hydrocollator and Hot Packs 

In 1947, the Chattanooga Pharmaceutical Company developed a patent on a "colloid-filled jean-cloth bag" which could be soaked in hot water for the purpose of being used as a hot-pack. They also developed a heater that could be used to thermostatically control the temperature of water and maintain the packs at a constant temperature. 

This proved to be a very effective method for ready access to moist heat therapy in almost any clinical setting. Hydrocollators have since become as ubiquitous in a clinic or athletic training room as a fax machine is a business office.

 

 

Problems often Associated with Hydrocollators

As with any piece of equipment, your Hydrocollators will require some maintenance over the course of it's lifespan. These units come initially with a 1 year warranty but typically can last 8-10 years if maintained well.

Your Hydrocollators are designed to maintain a constant temperature between 160° F - 165° F (71° C - 74° C). At 160° F, your Hydrocollator's immersion is hot enough to kill any bacteria or living organisms making that an ideal temperature to maintain your hot packs.

If you're having trouble with your hot packs smelling foul it's generally because your Hydrocollator is not properly getting up to temperature. Just like football or hockey gear, if left untreated, organisms can grow and give off some fairly distinctive odors. One athletic trainer even described the smell like that of "cat urine" so it's definitely a situation you want to avoid. 

Many problems can be resolved with a good cleaning but occasionally you may find that you have to replace the heating element or thermostat.

 

Some Solutions to Common Hydrocollator Problems:

Problem Possible Cause Possible Solution
Unit plugged in, Water does not get hot
  1. Breaker for electric circuit off
  2. Thermostat not functioning
  3. Heating element burned out
  1. Turn breaker on
  2. Replace thermostat
  3. Replace element
Cloudiness of water
  1. Filler from packs is seeping
  2. Too long a period between cleanings.
  1. Replace packs
  2. Drain and clean
Packs too hot
  1. Thermostat set too high
  2. Thermostat failure
  1. Adjust thermostat
  2. Replace thermostat
Packs too cool
  1. Thermostat set too low
  2. Thermostat failure
  1. Adjust thermostat
  2. Replace thermostat
 Unit boils
  1. Thermostat failure
  1. Replace thermostat
Rust/Discoloration
  1. Contact with ferrous material
  2. Deposits on inside of tank
  3. Too much chlorine in water
  1. Remove the ferrous metal item from the unit (staple, paper clip, safety pin, tongs, etc.) and clean thoroughly.
  2. Add a dechlorinating agent if local water has high chlorine content. Thoroughly clean tank and remove all deposits. Clean tank and rinse thoroughly.
  3. Add a dechlorinating agent if local water has high chlorine content.
Packs have an Odor
  1. Thermostat set too low
  2. Thermostat failure
  1. Adjust thermostat
  2. Replace thermostat

 

A well cared for Hydrocollator can last for years and even the steam packs and terry covers can last for 2-3 years, sometimes longer if well maintained.

If you happen to own a heating unit from a different manufacturer (ie. Whitehall Manufacturing or Richmar), some of the info above may also apply although different brands do offer unique features. Please refer to your instruction manual for proper care of your heating unit.

 

Rotation of your Steam Packs

Steam packs are manufactured with different colored tabs so that you can more easily rotate them in a busy clinic or athletic training room. For instance you might start the day with white tabs up but as you use them - put the black tabs up so you know which ones may need to soak awhile longer before the next treatment.

 

Use of Terry Covers or Towels

In order to prevent burns is important to wrap your moist steam pack in a terry cover or with a thick towel. Terry Covers are designed to fit your steam packs and are very useful in treatment as they can be washed and hung to dry.

 

Additional Resources:

Instructions on Cleaning your Chattanooga Hydrocollator (PDF 101KB)
Instructions to Install a new Thermostat on your Chattanooga Hydrocollator (PDF 273 KB)
Instructions to Install a new Heating Element on your Chattanooga Hydrocollator (PDF 449 KB)

 

Sources:

"HYDROCOLLATOR steam packs accepted". JAMA. 7. 145 (7): 487. Feb 17, 1951.
Chattanooga Hydrocollator cleaning Instructions. (PDF 101KB)